MOULDING
Service
Why Injection Moulding?
Plastic injection moulding is an extremely versatile method of producing plastic parts and has multiple advantages over other methods of plastic moulding. Not only is the process simpler and more reliable than others methods, but it is also extremely efficient.
The injection moulds are subjected to extremely high pressure. As a result the plastic within the moulds is pressed harder against the mould compared to any other moulding process. Due to this excessively high pressure, it is possible to add a large amount of details into the design of the part.
Furthermore, due to high pressure during the moulding process, complex and intricate shapes can easily be designed and manufactured which otherwise would have been too complicated and expensive to manufacture.
Once the injection moulds have been designed to the customer’s specifications and the presses pre-programmed, the actual moulding process is very quick compared to other methods of moulding. Plastic injection moulding process hardly takes times and this allows more parts to be manufactured from a single mould. The high production output rate makes plastic injection moulding more cost effective and efficient.
In plastic injection moulding, it is possible to use fillers in the injection moulds. These filler reduce the density of the plastic while it being moulded and also help in adding greater strength to the part after it has been moulded. In fields where parts need to be strong and durable, plastic injection has an option that other moulding processes do not offer.
One of the major advantages of using plastic injection moulding for manufacturing parts is the ability to use different types of plastic simultaneously. This can be done with the help of co-injection moulding, which takes away the worry about using a specific type of plastic.
Plastic injection moulding is an automated process. A majority of the injection moulding process is performed by machines and robotics which a sole operator can control and manage. Automation helps to reduce manufacturing costs, as the overheads are significantly reduced. Furthermore, with reduced labour force the overall cost of manufacturing the parts is reduced and this cost saving can easily be passed on to the customer.
Furthermore, automation allows for making precise and accurate injection moulds. Computer aided design (CAD) and computer aided manufacturing (CAM) allow close tolerances during the making of the moulds.
OUR TRUSTWORTHY MACHINES
| NO | INJECTION MACHINE | TONNAGE | UNIT |
| 1. | Nissei 40T PS 40 E5A | 40 | 1 |
| 2. | Nissei 60T PS 60 E9A | 60 | 3 |
| 3. | Mitsubishi 80T MS III | 80 | 3 |
| 4. | Mitsubishi 100T MS III | 100 | 2 |
| 5. | Mitsubishi 110T | 110 | 1 |
| 6. | Nissei 110T | 110 | 4 |
| 7. | Mitsubishi 130T MS III | 130 | 1 |
| 8. | Nissei 140T | 140 | 1 |
| 9. | Mitsubishi 150T | 150 | 1 |
| 10. | Mitsubishi 160T MS III | 160 | 4 |
| 11. | Mitsubishi 190T | 190 | 4 |
| 12. | Mitsubishi 240T | 240 | 4 |
| 13. | Mitsubishi 290T MS III | 290 | 4 |
| 14. | Mitsubishi 350T | 350 | 5 |
| 15. | Mitsubishi 450T MS III | 450 | 6 |
| 16. | Mitsubishi 550T | 550 | 4 |
| 17. | Mitsubishi 650T MS III | 650 | 4 |
| 18. | Mitsubishi 850T MS III | 850 | 4 |
| 19. | Mitsubishi 1300 MS III | 1300 | 1 |
| 20. | Mitsbishi 1600 MSIII | 1600 | 1 |
| 21. | Mitsubishi 1800T MS III | 1800 | 1 |
| 22. | Mitsubishi 2000T | 2000 | 1 |
| 23. | Mitsubishi 2500T MS III | 2500 | 1 |
| 24. | Toshiba 2500 T | 2500 | 1 |
| 25. | UBE 3150T | 3150 | 1 |
| 26. | Mitsubishi 4000T MS III | 4000 | 1 |
| TOTAL UNIT OF INJECTION MACHINE: | 64 | ||
We also provide blow moulding to satisfy your need
What is Blow Moulding?
In contrast to injection moulding, the blow moulding process employs principles similar to that of glassblowing to create hollow parts. A tube of plastic is heated and pumped with air until it turns into a hot plastic balloon (i.e., parison). The parison is then enclosed within a product mould. Air continues to flow into the parison until it expands and conforms to the shape of the mould, forming the desired part or product. Once the component has cooled, it is ejected from the mould.
The one-piece construction of these components eliminates the need for subsequent assembly processes, resulting in simple and fast production operations. These qualities, combined with relatively cheap machinery, result in the advantages as following:
- Lower production cost when compared with injection moulding (depending on plastic shot weight)
- Lower initial machine investment
- Elimination of the need for two-part mould components (leading to greater part design flexibility)
Blow moulding is a highly cost-effective means of creating uniform and thin-walled hollow components—such as bottles—for use in a wide range of industries, including consumer products, automotive, medical, and pharmaceutical.
